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Original message:160 days 12 hours 5 minutes ago
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Member: GBN Guitars
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I am in the process of building some new guitars and wanted to share.

I make all my guitars from rough lumber that I buy and work by hand. I make all my own dye for finishing and I make my own pickguards, etc....

This model is made from Hondoran mahogany with an ebony fretboard. It will be dyed yellow and finished with a super thin coat of nitrocellulose and have one P-90 pickup.

Wood in rough stages from left to right (all my guitars are built from the same piece of timbre:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=1.gif

Body template marked up:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=3.gif

Body cut out (rough):

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=7.gif

Neck rough cut:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=10.gif

Shaping the neck:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=11.gif

More neck shaping:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=13.gif

Rough fit:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=16.gif

Being glued up:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=17.gif

Making pick guard:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=1-2.gif

Making pick guard 2:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=6-1.gif

Making pick guard 3:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=7-1.gif

Making pick guard 4:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=10-1.gif

Making pick guard 5:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=13-1.gif

Making pick guard 6:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=15-1.gif

Starting to fret:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=18.gif
Reply:160 days 11 hours 57 minutes ago
Member: pinsone
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446
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not bad

how much will you sell it for when done?

it would be cool to have a cool custom guitar!!!!!!!
My music recommendations:
My gear recommendations:
  
“music is not the meaning of life life is the meaning of music”-Joshuah Pinson
Reply:160 days 11 hours 48 minutes ago
Member: Hackbastard
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28
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Hey GBN , looks good . Will the pickguard be on top when finished or inlaid so it is flush with the top ? Definately post more pics as you go .
My gear recommendations:
  
Don't die with the music still in you
Reply:160 days 11 hours 44 minutes ago
Member: GBN Guitars
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Reply:160 days 11 hours 35 minutes ago
Member: pinsone
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446
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maybe (which is a big maybe) if i can get the money is there a way i can buy that?

wait where would you sell that at?
My music recommendations:
My gear recommendations:
  
“music is not the meaning of life life is the meaning of music”-Joshuah Pinson
Reply:160 days 11 hours 28 minutes ago
Member: GBN Guitars
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32
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Well, everything I'm building right now - a Surf-7 and two NTV models (which are my initials) which is my single cut 1 P-90 model are sold already.

I like to offer a good, solid guitar at a fair price. My basic model starts at about $600.00 and goes up from there. Everything I build has top of the line wood and I'll put any electronics and hardware you want.

All guitars are done in nitrocellulose and everything is cut from one tree - providing it's one type of wood.

Also, as you can probably tell all my guitars are hand built in the USA.
Reply:160 days 11 hours 18 minutes ago
Member: G_Barber
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326
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Nice...very nice. I always wanted to try my hand at guitar building.
My music recommendations:
My gear recommendations:
  
Reply:160 days 11 hours 13 minutes ago
Member: GBN Guitars
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32
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Thanks. I don't use any fancy tools. I started building by making templates out of 2x4s glued together to get a feel for how to do it. It's all in giving it a shot.

My next builds are going to be korina and I'm really excited about that~!
Reply:160 days 9 hours 24 minutes ago
Member: Christian
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65
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wow, thats pretty amazing. I wish I could build my own like that. And about you selling them, how much would a carved top version of the NTV (les paul shaped) with some emgs or other active humbucker cost if you were to make one for a customer?
My music recommendations:
Reply:160 days 44 minutes ago
Member: GBN Guitars
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32
WebCred
1- You could not do a front pickup on the NTV.

There is an extremely long neck tenon that was designed to give the neck added strength and also more sustain. This is more expensive to build because you need a neck blank that is 4 inches longer than what most would use.

If you look at the pictures you can see the tenon extending beyond the end of the fretboard here:

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=17.gif

If you wanted a front pickup and a carved top it would be a different design because the carved top would change the neck angle and routing of the pocket. Active pickups would add cost because of the additional routing, etc....

I could do it for you, but if you're going with active pickups most of the things that make my guitars sound good would be lost on this model. It would be cheaper for you to buy something else and drop the electronics into it.
Reply:159 days 14 hours 4 minutes ago
Member: pinsone
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446
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where do you get the wood for your guitars at
My music recommendations:
My gear recommendations:
  
“music is not the meaning of life life is the meaning of music”-Joshuah Pinson
Reply:159 days 13 hours 34 minutes ago
Member: GBN Guitars
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32
WebCred
I buy directly from a sawyer. Since I buy my wood rough (it is not square and still has some remnants of bark on it) it is much more affordable then buying blanks - plus you get much higher quality stock.

If you look at the first pic in my first post here I believe there are pics of how wood comes to how it looks when I start.

I am in the process of putting the yellow on a NTV model today. Here is a pic of the first few base coats.

This will be filled, re-sanded and shot with some nitrocellulose before being delivered.

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=tvYellow.gif
Reply:159 days 11 hours 2 minutes ago
Member: pinsone
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446
WebCred
you use one solid piece for the body right?
My music recommendations:
My gear recommendations:
  
“music is not the meaning of life life is the meaning of music”-Joshuah Pinson
Reply:159 days 10 hours 2 minutes ago
Member: Christian
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65
WebCred
ok thanks.... and any advice on building my own guitars? Ive really been thinking hard about making one for myself
My music recommendations:
Reply:158 days 21 hours 41 minutes ago
Member: GBN Guitars
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32
WebCred
I usually buy one piece of wood that becomes the body and neck. The neck is one piece in that there are no seams - aside for two pieces glued on the side of the headstock for ornamentation - like Gibson does.

The body is made from one tree but two pieces are glued together.

I do this for a few reasons:

1- It is much stronger and gives the neck more support

2- Since I am using one piece of wood I can match the grain perfectly and you can not see the seam

3- I like to keep things affordable and this knocks the price down because a piece of mahogany 7" wide is cheaper then one 12" wide. I built a few out of bodies with no seam and there was no difference in sound or look. There was a big price difference.

Here are some pictures of the build starting to come together. The parts are just resting on the body. It still needs some filler, sanding and nitrocellulose.


http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=gbn-2.gif

http://s266.photobucket.com/albums/ii275/gbnguitars/?action=view¤t=gbn-1.gif

As for advice on building your own:

I would say try as many handmade guitars as you can. Disregard all new PRS, Gibson, Fender, etc... and look at some older models.

There is a certain feel to a handmade instrument that can not be explained. As I build a guitar, I am constantly tweaking the neck profile, body shape, contours, etc.... I believe that doing this makes each individual guitar come out better.

When building guitars we deal with wood, glue, stain and lacquer. All these things have variables and need to be adjusted to make the best instruments.

You do not need a lot of fancy tools. Companies like Stew Mac sell impressive tools, but I do all my fretting with a pair of cutters that were $20.00 @ Lowes, a small file set from Sears ($20.00) and an Exacto saw.

I built a jig for cutting different scale length fret boards out of plastic cutting boards boards and parts from an old Apple printer from the Salvation Army ($8.00 total).

I make all my own dyes. My sunburst Surf-7 cost $4.50 to do the finish on the top (not including lacquer).

I make all my own pick guards. I can make a pick guard for about $1.00 instead of paying $12.00 for a sheet of material to make one pick guard.

This is where I keep costs down and how I can make a guitar that will rival a $1000 - $2000 guitar from a big company for $650.00

Also, buying wood rough saves a lot of money. A mahogany blank from a parts supplier is $100.00 (approx). I pay a lot less because I have the knowledge to buy wood rough.

The minimum tools you need are:

1- Scroll saw or band saw
2- Palm Sander
3- Set of chisels
4- Drill
5- Spokeshave




Reply:157 days 12 hours 14 minutes ago
Member: Jer Williams
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